Thanks heaps guys. New boards arrived today (I bought 2 this time!!). Im going to get an external voltage regulator kit from Jaycar, trim the voltage down close to 3.3v, which should help. Maybe I should put a resistor in between my external vreg and my VIN on maple. Documentation says I need somewhere between 30 - 50 ma (Im only using SPI outputs) and rx/tx. I was powering my xbee shield and xbee series 1 through the maple as well and I suspect that might be adding to the load (55ma - can't find exact specs). But I think I'll do this through my external vreg.
Do you think its worth adding a resistor into the mix just to be extra certain?